AccelaGrade™ ModuleRapid module grading, from assembly to second life.

Purpose-built for pack integrators, EV OEMs, and energy storage operators. Test up to 6 modules in parallel and grade them 17x faster than traditional cyclers.

AccelaGrade™ Module brings the Pulsenics grading engine to the module level. Qualify assembled modules at scale without full charge-discharge cycling.

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Primary Use Cases

Built for every team qualifying modules at scale.

01
EV OEM pack-assembly QC

Qualify every module before it enters a pack so weak modules never limit pack performance or warranty risk downstream.

  • 100% module coverage on assembly lines
  • Configurable pass/fail thresholds per pack program
01
Energy storage module qualification

Grade modules for grid-scale and commercial BESS builds using criteria tuned to your system.

  • Standardize acceptance across vendors and lots
  • Detect outliers early to protect string-level performance
01
Module remanufacturing and second-life

Grade returned modules at speed so you can route each one into the right second-life application.

  • Rapid intake-to-decision for high-return volumes
  • Repeatable grading logic across shifts and sites
Applications & Case Studies

Insight in Action: Applications

1
Second-Life Redeployment for EV Packs

Qualify every incoming pack for stationary storage without the bottleneck of cycler-based testing. Used EV batteries are repurposed into microgrids, utilities, and datacenters, but each module within the pack must be screened for capacity and state of health before redeployment. AccelaGrade Module combines capacity and internal resistance testing into a single 30-minute workflow, replacing a process that previously took hours per module.

2
Battery Module Qualification

Qualify every incoming module before it goes into a pack. A single defective cell, whether from lithium loss, malformed separators, or electrode passivation, can impair an entire module. These defects do not surface in ACIR or DCIR tests. AccelaGrade Module applies EIS at the module level to catch cell-level defects before they reach the finished pack.

The AccelaGrade™ System

Module Connectors

AccelaGrade Module Connectors deliver consistent, noise-free contact with modules to eliminate contact-related measurement issues and ensure accurate, repeatable results. Wiring is customizable for a variety of module connection terminals.

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Human-Machine Interface (HMI)

The HMI consolidates system overview, module loading, results reporting, data storage, and remote support into one unified operator interface. Teams can run tests, review outcomes, and manage data from a single place, eliminating tool-switching, reducing handoffs, and cutting operational overhead.

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Safety Infrastructure

The AccelaGrade™ Module includes an emergency stop button for immediate shutdown, and a safety light tower that provides clear, immediate status to keep operators safe, prevent accidental interaction during testing, and enable faster response when a fault occurs. Safety controls are integrated into the operator workflow so protection is consistent without slowing throughput.

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